What to look out for when maintaining a laser welder

Maintenance of a laser welding machine involves paying particular attention to the cleanliness of the optical components, testing of the core system, and environmental management.The laser head window must be regularly wiped clean, and the power stability monitored. The cooling system filter must be replaced in a timely manner, and the temperature and humidity kept stable.When you use it, get into the habit of warming it up first. If it breaks down, record the code. When you shut it down, cut the power completely.If these details are handled properly, it can effectively extend the life of the equipment and ensure that the welding is precise and stable.

Daily cleaning of the laser welding machine.

Every day before turning off the machine, remember to wipe the lens of the laser head with a lint-free cloth, just as you would carefully clean the screen of your cell phone.If you encounter a stubborn stain, don't use alcohol, but rather a professional-grade optical lens cleaner.The metal shavings on the operating table tracks should be blown off with a compressed-air gun. Never wipe them off with a damp cloth, because it will cause rust.

Periodic inspection of the core components.

Testing the stability of a laser.

Every three months, the system is tested like a physical examination. If the output power fluctuates by more than ± 3 %, the after-sales department must be called.Self-adjustment may be like tuning a piano, requiring a professional touch.

Cooling system maintenance.

The filter must be changed every six months, especially in the summer heat, like changing the air conditioner filter.Remember to check the water level regularly to avoid having the machine work "dry.

Details of the use environment.

The humidity in the workshop must be kept between 40 and 60 %; if it is too dry static electricity will easily be generated, and if it is too moist the lenses will fog up.The equipment should be surrounded by a space of at least half a meter to allow for ventilation, just as people need breathing space.Ground vibrations are very important to monitor, and you can use a smartphone level app to do so.

These are the daily operating standards for the operators.

It's a good idea to get into the habit of letting your computer warm up for 10 minutes before using it, just as you would stretch before exercising.Don't rush to hit the reset button when an abnormal alarm sounds. First take a photo of the fault code.Before leaving work, make sure to turn off the master power switch so that equipment doesn't have to "stay up all night.