Removing Rust with a Laser
The laser cleaning machine uses a high-energy laser beam to precisely remove rust from the metal surface. When operating the machine, you need to adjust the parameters based on the state of the rust layer, and pay attention to safety precautions.Compared with traditional methods, this process doesn ’ t damage the substrate, is environmentally friendly, and is highly efficient. It is especially suitable for the rust removal needs of precision parts and complex structures, and is a preferred modern method of metal surface treatment.
How can a laser cleaning machine remove rust from metals?
Rust on metal surfaces is like "age spots" on equipment. Traditional rust removal methods are noisy and dirty.Now, with the laser cleaning machine, it's just like waving a "light saber" and the rust instantly evaporates.This black technology can not only handle flat surfaces, it can even be used on screw holes and weld seams.
The chemical reaction of the laser and the rust layer.
When a high-energy laser beam is shone on the surface of the rust, the rust instantly vaporizes.This is not a simple high-temperature melting, but rather a process in which a specific wavelength of light is used to make the rust layer "jump" off the metal, without raising the temperature of the base material, so there is no need to worry about the metal deforming.
Three steps to a clean surface.
Don't be careless in your preparations.
First, the equipment gets a "full physical exam" to make sure the fiber-optic connections are properly made.The thickness of the rust determines the power setting. Just as with a beauty camera, the thinner the rust, the lower the power and the slower the scan.
Some practical tips.
The laser head is held at a 45-degree angle and moved at a constant speed, just like a spray gun.When encountering a surface with bumps and crevices, the robot must sweep back and forth like a vacuum cleaner. Special attention must be paid to the weld seam, which requires "special care.After washing it, use a flashlight to check from the side. If the original color of the metal is visible, it's done.
Precautions for use of the laser cleaning machine.
Safety measures must be in place.
When you are operating it, remember to wear protective goggles. Although the laser beam does not damage the work surface, the reflected light can dazzle your eyes.The workshop must be well ventilated, even though there is no dust, it is still best to remove the metal oxide gases.
Maintenance is the key.
After each use, remember to apply lubricating oil to the rails and clean the lenses with special lens paper.If the machine throws up an error code, don't try to fix it yourself. Contact the company's engineers for remote guidance. After all, this is a delicate instrument, not a garden-variety tool.