How can you choose the correct laser marking machine power without wasting your budget?
The choice of laser power depends on the type of material to be marked, the requirements of the process, and the budget.Soft materials require 20-30 watts of power, while metals require 50 watts or more.To avoid the waste of money that comes with blindly choosing a high-power motor, it is recommended that you test samples to determine the minimum power level that will work, and then build in a 10-20 % performance margin.They focused on balancing long-term operating costs with processing efficiency, selecting a machine type that met their needs and was also cost-effective.
Why is it important to choose the right power?
Buying a laser marking machine is like buying a car: if the engine is too small, you won't get anywhere, but if it's too big, it will cost you a fortune.Power directly determines what materials a machine can process, how fast it can process them, and even how long it will last.By choosing the right power, you can satisfy your needs and save a lot of money.
The power of the laser is then matched with the material being processed.
Soft materials are suitable for low power.
Soft materials like plastic, paper and leather can be processed with 20-30 watt lasers.Too much power will only cause the edges to burn, like a burnt slice of bread, wasting electricity and affecting the finished product.
Metal working requires high power.
For materials like stainless steel and aluminum, a laser of at least 50 watts is required.If the power isn't enough, the marking effect is like writing on a steel plate with a pencil--shallow and barely visible.
Determine the power range based on actual needs.
If you only want to put a logo on a small item occasionally, a 30-50 watt machine is sufficient.But if you’re going to process metal parts in large quantities every day, I’d suggest going right to 80-100 watts. The efficiency is higher, and over the long run it’s even more cost-effective.
Avoiding three pitfalls in choosing power.
Pursuing power blindly.
Some people think the more power the better, but when they get it home they find that their electricity bill is going up faster than their wages.In fact, it's not true that the higher the power rating, the better the air conditioner.
Ignoring long-term operating costs.
High-power machines require frequent replacement of consumables, and the maintenance costs could be even higher than the difference in the price of the machines.Before you buy, you have to calculate the total cost. Don't just look at the price tag.
Ignoring the balance of processing speed.
Although the high-powered machines work fast, they are not suitable for small orders.It's like using a truck to deliver an express letter--it's a waste of fuel.
That's the best way to buy.
First, I went to suppliers to get samples for testing, and tested all the materials that I commonly use.Then, based on the daily workload, estimate the electricity consumption. Finally, select a middle-range model that just covers the demand.Remember to leave 10-20 % in reserve, but don't waste money on equipment "just in case.