3D Laser Engraver|3 D Curved Surface Laser Engraving Technology and Equipment Selection
Want to implement high-precision 3D laser marking? This article explains the principle behind 3D laser marking and provides a comparison of the key indicators for equipment selection.From metal, glass to plastic, material suitability is analyzed, and the effects of different laser powers and galvanometer systems on the marking of curved surfaces are examined. This will help you select the most appropriate laser system according to the characteristics of your products.
In the industrial marking field, 3D curved surface laser marking has become the preferred solution for complex workpieces.This is different from traditional flat surface marking, which requires equipment that can dynamically adjust the focal distance. This is achieved by using the Z-axis to raise or lower the focal point to coordinate with the scanning system to achieve three-dimensional path planning.In practical applications, the pulse frequency of the laser (20-200 kHz) is a major concern. The focal length of the field lens (70-330 mm) is also important, as it allows the laser to be used for different depths of field.
When selecting the type of equipment, one should consider the specific production environment: For the automotive parts industry, a 200W fiber laser is recommended, which can be combined with a water cooling system to continuously mark curved stainless steel surfaces for eight hours.In the case of transparent materials, the green laser can be combined with a three-dimensional rotating platform to effectively avoid the problem of burning.As for the software, it must be checked to see if it supports direct importation of STL three-dimensional models and has the ability to automatically create layer-by-layer processing paths.
Maintenance costs are often overlooked, so it is recommended to consider the frequency of mirror replacement (premium mirrors average two years without maintenance) and the cost of consumables (the cost of domestic focusing lenses is only one-third that of imports).The real test is to see how the machine handles curved surfaces and the transition between them.Finally, it is important to ask the supplier for a sample so you can adjust the laser parameter settings according to the material's reflectivity.
3D Rotating Fixture Design: Three Methods for Ensuring Stable Marking of Spherical Workpieces
The article looks at the three most important factors in designing fixtures for marking spherical objects.With multi-angle positioning, surface-adaptive bonding, and dynamic balance adjustment, this system solves the problem of slippage during marking on spherical workpieces, helping engineers improve marking accuracy and production efficiency.
12 Experiments in Complex Surface Machining
The results of 12 different experiments were compared to see how the two lasers performed in machining complex curved surfaces. The results were measured in terms of cutting precision, processing efficiency, and material adaptability.The report compares the two technologies, providing users with a reference for choosing which to use, and helping to solve problems in the process of precision machining.
A Case Study: Stainless Steel Nameplates
This article provides a detailed explanation of the process of laser marking stainless steel curved surfaces for car parts, revealing how precise parameter settings and advanced equipment can be used to produce perfect marks. It covers the key points of laser marking technology, the operating procedures, and solutions to common problems.
Laser Maintenance: Cleaning and Replacement Cycles
It explains methods for determining the cleaning cycle for laser optics, factors that affect the cost of replacement, and practical maintenance techniques, helping users prolong the life of their optics and lower maintenance costs.The content covers solutions to common problems and operating suggestions, and is intended for laser equipment operators and factory maintenance teams.
3D Laser Engraving Software: From Model Import to Path Optimization
This book provides a detailed explanation of the entire process of importing 3D models into marking software, from model format selection and parameter settings to path planning. It is suitable for beginners to quickly get up to speed and improve processing efficiency.Keywords: 3D marking software; model importation; path optimization.
How to choose laser power? Comparison table of parameters for different materials (2024 edition)
It explains how to choose the right laser power based on the material, and provides a comparison table of the latest laser marking parameters for different materials.The content includes techniques for setting parameters for common materials such as metal, plastic, and ceramic, helping you to quickly master the method for adjusting the power of a laser marking machine and avoiding processing problems caused by improper parameters.
Five Solutions to the Problem of Blurred Edges in Curved Surface Engraving
When marking curved surfaces, blurry edges are a common problem.It provides five practical solutions, including adjusting laser parameters, optimizing the alignment method, and selecting specialized fixtures. It helps users improve their marking accuracy and solve problems with blurred marking on curved surfaces, and is suitable for reference by laser operators and manufacturers.
Buying Guide to 3D Laser Marking Machines
The article provides a purchasing guide for 3D laser marking machines, and explains seven key indicators that must be tested on-site, including marking accuracy, speed, and material compatibility.Through the use of actual testing methods, it helps users select equipment with a high ratio of performance to price, avoiding the problem of false parameter claims, and ensuring that the equipment meets production requirements.