Laser Etching for Rubber|Laser Marking Parameters for Rubber and Odor Treatment

If you want to achieve clear laser marking on rubber materials, the key is in parameter configuration and odor control.They can also advise on the optimal power, speed, and frequency settings for different types of rubber. They can also explain the causes of the unpleasant odors produced during marking, and suggest practical solutions such as the use of ventilation systems and activated carbon filters.By mastering these techniques, the quality of the products can be improved and the production environment can be made safer.

Laser marking on rubber products requires precise parameter matching, and different hardnesses of natural rubber, silicone rubber, or synthetic rubber absorb laser light to varying degrees.For example, EPDM rubber is best processed using a 1064 nm fiber laser at a power setting of 30-50 W and a scan speed of 800-1200 mm / s, which will prevent excessive carbonization.In actual use, it was found that when frequencies exceeded 50kHz, nitrile rubber easily exhibited a burning effect. In this case, it was necessary to simultaneously reduce power and activate the auxiliary air-blowing device.

The odor problem mainly comes from volatile organic compounds produced by burning at high temperatures.A case study of a car parts factory found that when a 120-watt CO2 laser was used in a closed workshop, the concentration of PM2.5 rose to three times the safe level.An effective solution involves three levels of protection: the first level is a side-suction hood that captures smoke instantly; the second level is a water curtain to filter out large particles; and the third level is a honeycomb activated carbon filter to absorb remaining gas.We recommend replacing the filter every 200 hours, and installing an ionizer around the machine to neutralize odors.

For special materials such as food-grade silicone, it is recommended to use the "low-heat high-speed" mode, which involves reducing the power to 15W, increasing the speed to 1500mm / s, and turning on the cooling system.This combination not only maintains the durability of the marks, but also reduces the amount of smoke produced by 90 %.For regular maintenance, the laser head lens needs to be cleaned with anhydrous alcohol every month, and the rails need to be lubricated every quarter. These small details can significantly extend the life of the equipment.

From Tuning to Maintenance: A Rubber Laser Marking Case Study

The book centers on optimizing the entire rubber laser marking process, explaining in detail how to improve marking efficiency and product quality, from setting up equipment and matching parameters to routine maintenance.The book shares actual case studies to help readers resolve common problems such as unstable laser power and blurry marking, helping users reduce maintenance costs and prolong equipment life.

A Detailed Explanation of the Differences in Laser Marking Parameters for EPDM and Silicone Rubber

In the article, we compare and contrast the parameters of EPDM rubber and silicone rubber, and explain how to adjust the power, speed, and frequency to improve the quality of the marking and increase production efficiency.

A Guide to Selecting Odor Control Equipment for Laser Engraving Machines (2024 Edition)

The report provides a purchasing guide for laser marking equipment manufacturers for 2024, covering key parameters, brand comparisons, and application scenarios, to help users quickly match up with a high-efficiency deodorizing solution.This article examines the key techniques for dealing with laser processing odors, in terms of processing efficiency and cost control, to help you select the most suitable equipment.

Common Problems with Rubber Stamps: Blurred or yellowed ink How to solve them

The material of rubber is prone to problems such as blurred or yellowed lettering, which affects the appearance of the product and the effectiveness of the labeling.Starting from the actual situation, it analyzes the root of the problem and provides targeted solutions, covering equipment adjustment, material selection, and daily maintenance techniques, to help users efficiently resolve common problems in rubber marking.

How to Adjust the Laser Parameters to Reduce the Smell of Rubber

It provides a detailed explanation of how to effectively control the odor problem by adjusting the laser power, scanning speed, and frequency.These manuals include detailed operating procedures and practical techniques to help operators improve their skills and ensure the safety of the production environment.

3 Tips to Prevent Deformation in Silicone Laser Marking

The three key techniques are laser parameter adjustment, fixture design optimization, and temperature control. These help solve the problem of silicon rubber softening and deforming due to high temperatures, and improve marking precision and product quality.

Laser Marking: How to Get Rid of the Smell

If you are experiencing problems with unpleasant odors from laser marking in the workshop, here are five practical ways to solve the problem, covering everything from ventilation to materials selection and equipment adjustment. These tips will help you quickly improve the work environment and reduce the annoyance of the odors.

Laser Marking Machines for Rubber: A Complete Guide to Parameter Settings

This guide provides all the information needed to configure a laser marking machine to mark rubber, covering core parameters such as power, speed, and frequency. It also features a chart of common materials to help users quickly match the best parameter settings for different types of rubber, increasing marking speed and clarity.