Choosing a Laser Marker|Laser Markers for Different Industries

The power requirements for laser marking machines differ widely between industries, and accurately matching power parameters directly affects processing efficiency and cost control.It provides a guide to choosing laser power for metal processing, plastic products, electronic components, and other industries, and explains the applications of mainstream power equipment such as 20W, 30W, and 50W. It can help users scientifically match materials, production rhythms, and marking effects, and avoid equipment idleness or processing quality defects caused by inappropriate power selection.

The choice of laser marking machine power is like choosing running shoes for athletes of different body types--they have to fit just right to run well.In the electronics industry, for example, a 20W fiber laser can clearly mark a two-dimensional barcode on a chip, without burning through a 0.2mm plating layer, and can do so at a rate of 200 pieces per minute.But if you try to apply the same power to the auto parts industry, you'll find that it's not enough for a 5-millimeter stainless steel plate. For that, you need at least 50 watts.

The medical equipment industry is even more demanding, requiring the laser to be able to produce a fine marking on surgical instruments (typically using a 30-watt pulse laser) and to be able to process medical-grade stainless steel at low temperatures.For example, a manufacturer of orthopedic tools used a 20-W laser to mark its products. The result was a repeated problem of oxidation and yellowing. Later, the company switched to a 30-W laser with a lower frequency, which ensured the clarity of the marking and avoided surface modification of the material.

The food packaging industry is a classic example of "adjusting one's actions to the circumstances." The power configuration required for PET bottles is completely different from that required for aluminum cans.PET bottles can be marked with a 10-watt UV laser, but aluminum cans require a 30-watt fiber laser, together with special ink.A practical tip here: First do a gradient test with a scrap piece of material, starting with 15 watts and gradually increasing the power, until you find a level that won't melt the material but will still give you a good contrast.

In choosing the power output, you have to make sure the economics work out.Another metalworking factory, which had to process both stainless steel plates and aluminum alloy casings, found that it would have to spend NT $ 600,000 to buy separate 20W and 50W laser markers. Later, they chose a modular 30W + 50W laser marker, and were able to meet their needs for both products at a cost of NT $ 450,000.This flexible allocation is particularly suitable for small and medium-sized processing enterprises.

Production Manager Must Read: Laser Power Switching Scheme for Multiple Products

It provides a practical solution for the laser power switching required in mixed-line production.It covered core technical points for adjusting laser power, strategies for optimizing mixed production, and ways to solve common problems in switching between products. It helped production managers improve efficiency, reduce downtime, and ensure product quality.

Guidelines for Purchasing a Laser Marker: More Power Isn't Always Better

The power of a laser marking machine directly affects its processing results and the cost of operation.Many users blindly pursue high power, which leads to wasteful energy consumption or damage to materials.From the perspective of the actual application, this article analyzes three common misconceptions about power selection, and shares practical tips for matching power with materials, so that you can avoid the pitfalls of buying the wrong equipment and select a higher quality device.

5 Things to Consider When Using Laser Marking on Medical Devices

Laser marking of medical instruments must balance precision and safety. This article summarizes the five key considerations to take into account in laser marking medical instruments: power settings, material compatibility, and sterilization compatibility. It will help manufacturers avoid risks, improve efficiency, and ensure that products meet medical industry standards.

Secrets to Laser Marking Plastic Materials: Tips for Regulating Power Settings

Being able to adjust the laser power to suit the material is critical to processing plastics.The article explains the differences between the two materials, gives specific advice on power settings and operating tips, and shows you how to avoid the common problems of burning and blurring to achieve a clear and lasting marking effect.

When the Wrong Laser Power Is Chosen

Setting the laser power incorrectly can result in a decrease in equipment efficiency or even damage.The three-step solution includes analysis of the effects of power misjudgment, fine-tuning of parameters, and techniques to prevent idling. This helps users quickly fix errors and restore normal operation, avoiding waste of resources.

What Can a 30-Watt Laser Marker Actually Do?

30W laser marking machines, with their high efficiency and precision, are widely used in many fields.Revealing seven real-world applications, including metal processing, electronic components, and plastic products, the book provides case studies of the core uses of laser technology to help users understand how to use a 30-watt laser to boost production efficiency and increase the value of their products.

Lasers and Metal Fabrication: Setting Laser Power for Stainless Steel and Aluminum Alloys

The power settings used for laser processing of stainless steel or aluminum have a direct impact on the cutting effect and efficiency.It helps users avoid common problems, and improves the quality of their products.

A Guide to the Selection of Laser Marking Machines for the Electronics Industry

For different situations in the electronics industry, he explains how the power of the laser marking machine needs to be adjusted to match the materials of the phone parts, circuit boards, etc.The company's website also provides a wealth of information to help users choose the right machine for their needs.