What kinds of biocompatibility testing are needed for medical-grade titanium after it is laser-etched?
After being laser-marked, medical titanium alloy must undergo strict biological testing to ensure its safety and compatibility with the human body.The book describes key tests for cytotoxicity, sensitization and irritation, and helps users understand the process of biological safety assessment that must be completed after laser processing, in order to guarantee the clinical safety of medical instruments.
Why do you have to do a biological test on titanium alloy medical products after marking them?
Titanium alloys are often used in orthopedic implants and dental equipment. Although laser marking is highly efficient, the high temperatures involved may alter the surface properties of the material and even release trace amounts of substances.If used directly, the residual chemicals or structural changes could provoke a rejection reaction in the body.So we have to do biological tests to see if the material is still safe.
There are three tests that must be completed.
Cell toxicity test.
In simple terms, it is to see if the material will "poison" the cells.The laboratory will use a titanium alloy that has been subjected to the marking process to grow cells, and observe the rate of cell survival and changes in their form.If a large number of cells die or show abnormal growth, it suggests that there may be a problem with the materials, and that the process needs to be readjusted.
Skin sensitization test.
Even though titanium and titanium alloys do not cause allergic reactions, the oxides and contaminants produced in the laser marking process can become "hidden bombs.This test uses animal or in vitro models to simulate the allergic response of the human body to long-term exposure, to ensure that the product will not cause redness, itching, or other problems.
Mucosal irritation test.
For products that are implanted in the mouth or body, the materials must also be tested for their effects on mucous membranes.For example, the extract is applied to the oral mucous membrane of laboratory animals, and the appearance of any ulcers or inflammation is observed. After all, no one wants to get false teeth and have their gums swell and hurt every day.
Tests that are easy to overlook.
In addition to the above "mandatory" tests, if the device will be permanently implanted in the body, it is also recommended to do the following two tests:
The next step is a long-term implantation trial.
The labeled materials are then implanted beneath the skin or in the muscles of animals, and the surrounding tissue is observed for three to 12 months to see if there are any abnormal phenomena such as fibrous encapsulation or calcification.
Blood compatibility testing.
Especially for cardiovascular devices, it is necessary to test to see if the material will cause hemolysis or thrombosis.In simple terms, this involves taking samples of the material and testing them with blood samples to see if they cause red blood cells to rupture and if they cause platelets to abnormally aggregate.
Pre- and post-test considerations.
Don't rush to send the samples to the lab. First, confirm that the parameters for the labeling process are stable.After receiving the report, focus on the conclusions about "non-toxic" and "non-irritant." If any of the indicators is close to the critical value, it is suggested that you retest to verify the results.
Finally, remember that medical standards vary from country to country.For example, the EU's CE certification requirements and the US FDA's requirements are not completely the same, so before submitting a product for inspection it is essential to understand the specific regulations of the target market.