Energy saving solutions for workshops

Energy-saving plan for multiple machines in a factory Smart control systems optimize the running pace of equipment, reducing energy consumption.This service provides principles of equipment interconnection, implementation procedures, and methods for evaluating energy-saving effects, which help manufacturing companies lower their electricity costs. It is suitable for use in assembly lines and machine shops, and helps achieve both environmental protection and economic benefits.

Why does linking up equipment save power?

When we get a lot of equipment in the workshop, the electric meter spins faster than a fan.In fact, many machines will repeatedly turn on and off or run without doing anything when they are used individually, wasting power for no reason.The core of equipment linkage is to allow machines to "cooperate." For example, when machine A is activated, machine B will automatically enter standby mode, or the overall power will be adjusted in response to the production rhythm.In this way, efficiency is not affected, and the problem of energy waste caused by "everyone doing their own thing" is avoided.

Three steps to a new production line.

The first step is to understand the electricity consumption patterns of various kinds of equipment.

Don't rush to change the wiring. First, take a notebook and record the peak usage times and idle times of each piece of equipment.For example, a press might work for 10 minutes and then shut down for five, while the conveyor belt next to it keeps turning.Only after these data are clearly organized can you find a place to start.

The first step is to choose the right intelligent control module.

There are plug-and-play controllers on the market, and there are also programmable logic controllers (PLCs).Small workshops should consider wireless timers, which are cheap and easy to use. Larger factories can consider installing power consumption sensors, which allow them to adjust the status of equipment in real time.

Testing the optimal operating plan.

Under no circumstances should you connect all your equipment at once. Instead, choose two or three key pieces of equipment and run them for a week.For example, once the injection molding machine has finished processing, it automatically sends a signal to the drying machine to start up five minutes later.We will observe the actual effects of energy saving and then gradually expand the program, to avoid affecting production progress.

A guide to avoiding the most common pitfalls.

Can the old equipment be hooked up?

Machines from 2000 years ago can be transformed by adding an intelligent socket, but one has to be careful about matching the power.When faced with the risk of overload, priority should be given to installing buffer devices on equipment that is frequently turned on and off, and not to rigidly insisting on the use of interlocking functions.

How much energy can they save?

According to the cases we have handled, a clothing factory's sewing workshop can save 15-25 % of its electricity costs per month. A mechanical workshop can save 10 % or so.The key is the type of equipment and the usage habits. I suggest that you first do a half-month comparison test.

Tips for long-term maintenance.

Every three months, you should check the connections on the control module. During the rainy season, pay special attention to keeping the module dry.When orders suddenly increase, the system can be adjusted in real time to increase the production rate, for example by reducing the time between production cycles from 10 to 5 minutes.After you've upgraded to new equipment, don't forget to match up the programs. Don't let the new machines be subordinate to the old system.