Checking the status of laser equipment in real time

Want to know when and where to use laser equipment? We'll teach you how to use your phone to check the status of laser equipment in real time, including how to make the connection, what remote monitoring tools to use, and how to set up alarms.Whether you are looking for production management or fault prediction, mobile phone remote control can help you boost efficiency and cut downtime.

Why do you need to monitor laser equipment with a cellphone?

At present, many factories and studios have a large number of laser machines scattered over a wide area. If the technicians have to go on-site every time to check the parameters or fix a fault, it will not only waste time and effort, it may also delay production.With the remote monitoring system, you can check the status of your equipment with your smartphone, as if you have a personal "equipment manager" with you. Whether it's the progress of the work, an abnormal temperature reading, or a low level of consumables, you will be notified immediately.

Preparation: Networking the hardware.

Choose the right monitoring system.

There are two common approaches. One is to have the device come equipped with a module that connects to the Internet, and then to bind it to an APP provided by the manufacturer. The other is to install a third-party IoT box, which transforms an existing device into an "intelligent" one.If the equipment itself is not networked, it is recommended that you select a box that is compatible with many brands of equipment, such as those of some of the industrial-level solutions providers.

Linking devices to the network.

The first thing to do is to turn on the power and open the communication interface (such as the network interface or RS485). Then use a network cable or wireless module to connect to the local area network.There's one thing to be careful of: Factories are full of interference, so if Wi-Fi signals are unstable, it's best to use a wired connection to avoid data delays or loss.

Setting up the phone in three simple steps.

Download the companion app.

According to the brand name of your device or Internet of Things box, search for the app that corresponds to it in the app store.These include "laser assistant" and "Internet of things.Remember to allow the app to send notifications, otherwise the alarm might be blocked by the phone's system.

Binding device information.

Scan the QR code to add the device, or manually input the device ID.If it is a team effort, sub-accounts can be created, and different privileges can be assigned to each. For example, technicians can adjust parameters, while operators can only view the status.

Customized monitoring panels.

Most apps support drag-and-drop interface design, so users can put the most important data (e.g. power, run time, error code) on the first page.If there is a lot of equipment, it is possible to group it by workshop or project, and to switch over more conveniently.

Practical applications and techniques.

Fault warning systems.

For example, you can set an alert threshold for temperature, so that if it exceeds 80 ° C, the app sends you a text message.I have encountered customers who have destroyed their laser tubes because they did not set the current alarm, and this is particularly important!

Replaying history.

By taking 10 minutes on the weekend to look through the running record, one can discover many hidden problems.For example, if a machine's performance drops after it has been working continuously for four hours, it may be that its cooling system needs to be improved. If the problem is discovered early on, it can save a lot of money in maintenance costs.

A number of people reminded him.

If an emergency shutdown occurs, APP can simultaneously notify the technical supervisor and the on-duty personnel.A little trick: Synchronize alert messages with enterprise WeChat or DingTalk groups to avoid anyone missing a notification.

Answers to common questions.

Worried about data security? Choose a system that supports local deployment, so that data does not have to be uploaded to the cloud.

What if the network goes down? Some Internet of Things boxes have local storage, which means they can store data for 8-12 hours even if the network goes down.

• Can I use it on an Android or an Apple device? Most mainstream apps support both systems, but some older Android devices may have compatibility problems.

It may sound like something out of a sci-fi movie, but it can be done for as little as NT $ 1,000.The key is to first clarify your core needs. Is it real-time alerts or data analysis? Only by understanding the answer to this question can you pick the right tools and spend your money where it counts.