Training Operators to Use Laser Equipment
The course covers the core skills of operating, adjusting, and maintaining laser equipment, including basic operation, troubleshooting, and maintenance.By explaining practical skills and safety regulations, they help operators quickly grasp the operational logic of the equipment, thereby increasing efficiency and extending the life of the equipment.
Why is systematic training necessary?
Laser equipment is very efficient, but improper operation can create safety hazards and damage equipment.Newcomers often overlook details, such as improperly setting parameters, which can lead to poor processing results, or failing to clean the equipment on a daily basis, which can cause it to "retire" early.Systematic training can help us avoid detours, and spend our money wisely.
Preparing for the training.
Be familiar with the equipment manual.
Don't turn it on just yet! Get to know the machine's "temperament" first.The power and focal length of each laser are different, so I suggest you read the warnings and basic operating procedures in the instruction manual carefully, and pay special attention to the prohibited operations noted by the manufacturer.
Safety equipment check.
They also wear protective goggles and gloves.One student once tried to save time by not putting on the protective goggles, and ended up with an eye injury from the scattered light.Remember, safety is not just about passing an inspection; it is the basis for survival.
is the core skill in the adjustment process.
Calibration of the parameters.
For example, when cutting 3mm-thick stainless steel, 70 % power may be more economical and produce a smoother cut than 100 % power.He would take scrap material and do tests multiple times, recording the different parameters of each material. He would then organize the information into notes and attach them to the equipment.
The trick to getting the light to focus.
A common cause of poor processing results is that the light path is off.Here's a trick: Use heat-sensitive paper to test the light spot, and adjust the angle of the mirror until the spot is round and concentrated.If repeated adjustments don't help, it's probably because the lens is dirty or worn out, in which case you should replace it.
This is the golden rule of daily maintenance.
A weekly cleaning schedule.
The guide rails should be cleaned with alcohol, and the lenses with a professional cleaner--don't just use a paper towel! I've seen people who used tap water to clean the lenses, and the water stains caused the laser to scatter. The repair bill was ten times more than the cost of the cleaner.
Warning signal for replacement of consumables.
If the laser tube power is dropping, the cutting speed is slowing, and the machine is always reporting errors, it's probably because the laser tube has reached the end of its life.He pays close attention to the sound of the equipment in normal operation, and if an abnormal vibration or noise suddenly appears, he shuts it down immediately and checks it out.
What should you do if there is a malfunction?
Don't panic! 80 % of the problems can be fixed by yourself.Is the machine suddenly stopping during processing? Check to see if the cooling system is overheating.If the edges of the cut are black, it may be that the pressure of the auxiliary gas is insufficient.He makes a table of common problems and their solutions, and posts it on the wall.
If you encounter a more complex problem, such as a motherboard alert, remember: Don't go tearing things apart! Contacting the manufacturer's technical support team is the safest option.After all, we're operators, not maintenance engineers. We leave the professional work to the professionals.