Upgrading Secondhand Laser Equipment
For users of second-hand laser equipment, the company offers practical accessory upgrade schemes. These include improving accessories, refurbishing old equipment, and controlling costs. These services help users improve equipment performance, extend equipment life, and lower maintenance costs.
Why upgrade old laser equipment?
Many friends have old laser equipment. It's a waste to just throw it away, but its performance can't meet the needs of the new era.At this point, with an upgrade or some modification, the equipment can be "reborn.For instance, replacing an aging laser head, upgrading the control system, or installing a heat dissipation module not only costs far less than buying a new machine, but also improves the precision and efficiency of the machine.
Preparations for the renovation.
The core state of the equipment.
Before you start to modify the equipment, you have to give it a "full physical examination.The key is to check the core components such as the laser generator, the lens and the rails for wear and tear.If it's been used for over five years, it's a good idea to check the stability of the output power before deciding whether to keep the main structure.
A clear budget and goals.
Don't try to upgrade to the top of the line right off the bat.For example, if you only want to increase the cutting speed, then you can start by upgrading the drive system. If you need more precision, you might have to change the laser head and calibration module.Only by spending the budget wisely can we avoid waste.
The most practical upgrade solution.
The laser head and optical system are upgraded.
The optical systems of older machines are often the weakest link.Replacing the lens system with one that has an automatic cleaning function, or replacing the laser head with a new one that can accommodate multiple wavelengths, can increase the energy efficiency by over 20 %.Remember to choose a module that is compatible with the old model, to avoid problems with the interface.
Intelligent control system.
The old control panels are especially difficult to operate.Adding a touch-screen control module with smart calibration software to the machine makes a world of difference.Some manufacturers even offer kits to convert old machines, which can be installed by the user.
Heat dissipation and stability are improved.
High temperatures are a laser's worst enemy.Installing a dual-circulation cooling system in the power cabinet, or attaching temperature sensors at key points, costs less than NT $ 1,000, but can greatly reduce the likelihood of equipment failure.I have seen factories use this technique to make old machines work two hours longer per day.
Points to be noted when adjusting a rebuilt engine.
Once you've completed the upgrade, don't jump right into production. First, do at least 48 hours of no-load testing to observe how the modules are working together.The key points are to check the compatibility of the old and new parts. For example, is the supplied voltage compatible, and are there any data transmission losses?When you run into a small problem, don't panic. Most of the time it can be resolved by adjusting a parameter.
If you're not sure, then it's worth spending a little money to get the manufacturer's engineers to do the final calibration.They brought along their own professional inspection equipment, which enabled them to quickly pinpoint the problem. They also helped train the operators.After all, the logic of operating the equipment after the retrofit may be entirely different, and this is one place where you can't skimp.